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Outside Bundle Cleaner
High-Pressure Tube Bundle Cleaning Equipment for Refinery Turnaround
Our company designs advanced automated outside bundle cleaners (OBC) and shell side cleaning systems which make us the top manufacturer in Japan. Our company provides high-pressure hydro jetting machines which perform exceptional cleaning results for heat exchangers used in petrochemical plants throughout the world.
1500
Max Pressure (bar)
10m
Working Range
15+
Years Experience
50+
Countries Served
Your Plant Faces Heat Exchanger Tube Cleaner Problems Which Resolve.
Refinery turnarounds experience dangerous safety risks and expensive delays because tube bundle fouling obstructs operations. The external bundle cleaner enables automated shell side cleaning through its efficient cleaning system.
Turnaround Time Pressure
Refineries experience increased downtime costs because manual bundle cleaning methods take several days which extends their turnaround schedules.
3x Faster Automated Cleaning
Operator Safety Risks
The hydro blasting equipment creates serious dangers for operators who conduct high-pressure water jetting activities in proximity to fouling deposits.
Remote Operation Cabin
High Cleaning Costs
The traditional shell side cleaning method requires multiple operators to work for extended hours which results in substantial maintenance budget increases.
50% Cost Reduction
Inconsistent Cleaning Quality
Manual hydro jetting processes fail to remove all fouling materials which results in operational problems because coke and polymer and scale deposits remain on the surface.
Uniform Automated Coverage
Equipment Selection Confusion
Technical guidance is necessary to decide between inside bundle cleaner (IBC) and outside bundle cleaner (OBC) configurations.
Expert Technical Support
Supplier Quality Concerns
The search for trustworthy bundle cleaning equipment manufacturers involves finding companies that fulfill international quality standards and deliver after-sales support.
CE & ISO 9001 Certified
Professional Outside Bundle Cleaner from Japan Manufacturer
The OBC (Outside Bundle Cleaner) our company developed provides efficient shell side tube bundle cleaning during petrochemical plant maintenance operations. Our company leads the Chinese market for water jetting equipment by providing high-quality wholesale products at competitive rates.
High-Pressure Water Jetting System
The system operates at 1500 bar pressure which effectively removes stubborn coke polymers and scale fouling materials from surfaces.
Automated Hydro Blasting Operation
The system enables users to control nozzle bar movements through its programmable system which allows 2300mm vertical and 10m horizontal movement capabilities.
Protected Operator Cabin
The remote control station system protects workers from hazards caused by high-pressure contamination dangers.
Optional Hydraulic Bundle Rollers
Heavy-duty tube bundle rotators enable operators to achieve complete 360-degree access to shell side areas.
180° Turnable Tower Option
The system enables operators to clean bundles from both sides which results in enhanced turnaround operations.
Outside Bundle Cleaner Specifications
The equipment functions as professional-grade tube bundle cleaning machines which operate effectively in demanding refinery turnaround work. Our OBC machines meet international hydro jetting standards.
1500bar
Maximum Water Pressure
150L/min
Recommended Flow Rate
10meters
Horizontal Working Range
2.3meters
Vertical Working Range
| Parameter | Specification | Notes |
|---|---|---|
| Model | Outside Bundle Cleaner (OBC) | Shell Side Cleaning Equipment |
| Max. Pressure | 1500 bar (21,750 PSI) | High-pressure water jetting |
| Recommended Flow | 100-150 L/min (26-40 GPM) | Optimal fouling removal |
| Steel Lances | 2 pcs standard | Hydro blasting nozzles |
| Vertical Range (Up/Down) | 2300 mm | Full bundle coverage |
| Horizontal Range (Left/Right) | 10000 mm (10 meters) | Extended cleaning stroke |
| Front/Rear Range | 1500 mm | Nozzle positioning |
| 180° Turnable Tower | OptionalOptional | Clean both sides efficiently |
| Hydraulic Bundle Rollers | OptionalOptional | Heavy-duty tube bundle rotation |
| Certifications | CE, ISO 9001Certified | International quality standards |
How Outside Bundle Cleaning Works
The automated shell side cleaning process which we use for our refinery operations achieves complete fouling removal through its safe and efficient design which operates during refinery turnarounds.
Bundle Positioning
The cleaning process begins with the extraction of the heat exchanger tube bundle which workers move onto heavy-duty hydraulic rollers that enable them to support and rotate the bundle during cleaning operations.
System Setup
Operators set up the outside bundle cleaner by connecting it to the high-pressure water system which they control from inside the protected cabin through their cleaning parameter settings.
Automated Cleaning
The system uses high-pressure water jets which operate at pressures up to 1500 bar to clean the shell side while hydraulic rollers move the bundle to achieve complete fouling removal from all surfaces.
Inspection & Completion
The inspection process begins with the examination of the cleaned bundle which assesses whether all fouling contamination has been removed according to established standards. The bundle is then ready for reinstallation into the heat exchanger shell.
Automated OBC vs Manual Shell Side Cleaning Methods
Refineries and petrochemical plants in different countries now utilize automated outside bundle cleaners instead of manual hydroblasting.
| Feature | Automated OBC (Our Equipment) | Manual Hydroblasting |
|---|---|---|
| Cleaning Speed |
3-5x faster than manual methods
|
Slow, labor-intensive process
|
| Operator Safety |
Protected remote operation cabin
|
Direct exposure to hazards
|
| Cleaning Consistency |
Uniform automated coverage
|
Varies by operator skill
|
| Labor Requirements |
Single operator control
|
Multiple skilled workers needed
|
| Pressure Control |
Precise, programmable settings
|
Manual pressure variation
|
| Bundle Access |
360° with hydraulic rollers
|
Limited reach, repositioning required
|
| Operating Cost |
50% lower long-term costs
|
High labor and consumable costs
|
| Turnaround Time Impact |
Reduces overall turnaround
|
Extends scheduled shutdowns
|
Bundle Clean Applications
Our outdoor bundle cleaning equipment operates in refineries and petrochemical facilities across the globe to provide effective heat exchanger upkeep during maintenance work.
Refinery Turnarounds
Heat exchanger bundle cleaning performs shell side operations during planned maintenance shutdowns of refineries. The system efficiently removes coke and hydrocarbon fouling.
Petrochemical Plants
The process involves removing polymer materials and scale deposits from chemical processing facility tube bundle exterior surfaces. The method enables quick restoration of heat transfer effectiveness.
Power Generation
Power plants use our service for condenser tube bundle cleaning and boiler heat exchanger maintenance which requires high-pressure water jetting equipment.
Oil & Gas Processing
We provide heat exchanger cleaning services at both offshore and onshore facilities. Our OBC equipment handles the toughest fouling deposits in harsh environments.
Reasons to Select BOSHIYA Bundle Cleaner Manufacturer & Supplier
The industrial cleaning equipment factory provides high-quality outdoor bundle cleaning machines which we sell at wholesale rates while offering customers worldwide support.
BOSHIYA GROUP Direct Manufacturing
The bundle cleaner production facility produces all products from the initial material stage through to the final product stage. This enables us to achieve superior quality control because we can deliver customized products at lower costs which range between 30 to 40 percent compared to European brands. We sell our products directly to customers from our factory which allows them to access our wholesale prices.
15+ Years Industry Experience
Our engineering team has extensive experience designing and manufacturing high-pressure water jetting equipment for refinery and petrochemical applications. We develop our outside bundle cleaners to meet actual operational requirements because we comprehend turnaround maintenance needs.
International Quality Certifications
All our tube bundle cleaning equipment is CE certified and manufactured under ISO 9001 quality management systems. We comply with European safety regulations while delivering full documentation which includes certificates and test results and compliance documents to meet international procurement standards.
Global Service & Supplier Support Network
We offer complete support after sales which includes providing spare parts and operator training and technical support to customers around the globe. Our English-speaking team offers 24/7 response for equipment troubleshooting and maintenance guidance. We maintain shipping operations to more than 50 countries through our established partnerships with logistics companies.
Automated Outside Bundle Cleaner Customer Case Studies
Our outside bundle cleaners demonstrate their effectiveness by helping refineries and petrochemical plants achieve better turnaround performance and lower maintenance expenses.
Refinery Turnaround
Middle East Crude Oil Refinery
The refinery replaced its manual hydroblasting system with our OBC-Pro system to achieve safer faster cleaning operations during their annual maintenance period.
65%
Time Savings
$180K
Cost Reduction
Zero
Safety Incidents
Petrochemical Plant
Southeast Asia Ethylene Cracker
An ethylene production facility used our outside bundle cleaner system to remove polymer fouling from heat exchangers which allowed them to return to operation more quickly after maintenance work.
48hrs
Turnaround Cut
98%
Fouling Removed
3 Years
Using Our Equipment
Industrial Services
North American Turnaround Contractor
The specialized turnaround services company included our OBC equipment in their operational assets which enabled them to expand their bundle cleaning services and secure additional refinery contracts.
4x
Productivity Gain
12+
New Contracts
18mo
ROI Payback
Frequently Asked Questions (FAQs)
Everything you need to know about Outside Bundle Cleaner systems
What is an outside bundle cleaner and how does it work on a tube bundle?
The external bundle cleaner serves as equipment that cleans entire tube bundles, which heat exchangers use for their operation. The OBC-C system and other tube bundle cleaning equipment use high-pressure water jets, rotating nozzles, and air-assisted jets to clean tube surfaces from scale, fouling, and other deposits. The system employs a bundle-following mechanism that uses high-pressure water jets to clean while protecting workers from contact with the equipment and decreasing the need for manual scraping work.
What is the reason to use a tube bundle cleaning system for heat exchanger maintenance work?
The tube bundle cleaning system provides a superior cleaning solution that performs better than manual cleaning methods. The system enhances heat exchanger operation by restoring its heat transfer function and reducing system blockages and increasing equipment longevity. The use of a tube bundle cleaner system, which includes field-tested components and quality design features reliable operation and reduced operational downtime.
Can outside bundle cleaner systems be automated for continuous operation?
The majority of outside bundle cleaners provide operators with options to create automatic cleaning systems. The automated systems consist of motor-driven carriages that operators can control remotely through programmable systems and which utilize nozzles that constantly rotate for complete surface cleaning. The automated system decreases operational danger by maintaining operator distance from high-pressure jets while it ensures consistent cleaning results and boosting operational productivity beyond what manual cleaning methods can achieve.
What pressure and nozzle types are used for efficient bundle cleaning?
The required pressure range for efficient cleaning depends on the specific type of fouling present and the characteristics of the tube material. The choice of nozzles between fixed jets, rotating nozzles and high-impact jets determines the success of the cleaning operation because rotating nozzles deliver complete coverage, and high-pressure fixed jets succeed in removing tough scale. OBC-C systems enable operators to modify both the pressure settings and the nozzle types to achieve optimal cleaning results while ensuring safety and tube protection.
How does an outside bundle cleaner enhance heat exchanger performance and operational efficiency?
The process of thorough bundle cleaning removes thermal barrier deposits which lets the system achieve its maximum heat transfer capacity and lowers energy use. Clean tubes provide better flow efficiency which results in lower pressure drop and helps maintain designed operating conditions. The system achieves higher efficiency while operating at reduced costs and extending the intervals between pump and equipment maintenance.
How does the tube bundle cleaner operate safely while providing simple operation for all users?
The design of contemporary tube bundle cleaners prioritizes safety for operators while providing them with easy access to equipment. The system includes remote control operation which combines with safety interlocks and pressure control systems and secure cabin or mounting systems to protect operators from high-pressure jet exposure. The equipment provides easy operation through its user-friendly interface which combined with its simple setup process, allows users to perform regular maintenance tasks while maintaining safe operation to achieve dependable cleaning results.
What additional equipment and accessories can improve the efficiency of outside bundle cleaners?
The system allows users to choose from various extra accessories, which include multiple nozzle kits that feature rotating and fixed and air-assisted nozzles and hydraulic rollers that enable smooth carriage operation and remote control systems, pressure regulators and specialized mounts for various bundle shapes. The cleaning process becomes more efficient through the use of advanced wastewater collection systems, which include automated traversal systems and durable and high-quality components.
Can outside bundle cleaners operate with multiple tube materials and different types of fouling while preventing any damage to the tubes?
The design of outside bundle cleaners enables operators to configure the system according to the specific needs of different tube materials and the severity of fouling. Operators need to select the correct pressure settings along with the right nozzle designs and cleaning procedures to prevent any damage to the tubes. The advanced systems enable precise control of both pressure and jet specifications to create a cleaning method that effectively removes dirt yet remains safe for use on copper and steel and other tube alloys.
How does equipment maintenance and support for bundle cleaner systems impact their ability to function reliably over extended time periods?
The equipment requires regular maintenance, which includes checking nozzles and seals along with hydraulic rollers and pressure systems to maintain cleaning efficiency and to extend the equipment’s lifespan. The reliability of a project improves when organizations collaborate with trusted suppliers who deliver field-tested designs that include top-quality components and service options. The correct operator training combined with system calibration for control systems ensures safe equipment usage while producing high-quality outcomes.

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