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Flex Lance Bundle Cleaning
Full Guide for Flex Lance Bundle Cleaning Systems
Professional Flex Lance Bundle Cleaner Manufacturer. Our automated tube bundle cleaners provide a cleaning of up to 300% faster than traditional heat exchanger cleaning techniques, which are to be used in refineries, power plants, and petrochemical facilities. High-pressure water jet tube cleaning from 10,000 to 40,000 PSI.
Get Instant Quote →15+
Years Manufacturing
2000+
Units Exported
50+
Countries Served
40K
PSI Max Pressure
What is Flex Lance Bundle Cleaning?
Flex lance bundle cleaning is a modern high-pressure water jetting technology intended to efficiently and safely clean heat exchanger tube bundles. Unlike traditional rigid lance systems, the flex lance tube cleaner involves flexible hoses that can navigate through complicated tube configurations, for example, U-tubes and curved channels.
Factory Direct Power
As a prominent manufacturer based in Japan, we specialize in automatic tube cleaning systems, reducing maintenance costs by up to 60%.
Performance: 10,000 – 40,000 PSI
Precision Clean Stress
The auto-offset acceleration control technology has been demonstrated in variable control while ensuring consistent quality works through all tubes.
300% Faster
Multi-lance systems can clean many tubes at once while remote operation ensures the personnel are far removed from the high-pressure zones.
Redistribution
Opting from wholesale suppliers in Japan not through middlemen gives you factory direct pricing.
Flex Lance Bundle Cleaning Specification
Detailed technical specifications for Bundle Tube Cleaning Equipment. All units comply with international quality standards.
Specifications |
Standard Model |
Premium Model |
Heavy Duty Model |
|---|---|---|---|
Maximum Pressure |
1500 Bar (22,750 PSI) | 2000 Bar (29,000 PSI) | 2800 Bar (40,600 PSI) |
Recommended Flow Rate |
100-150 L/min | 150-200 L/min | 80-120 L/min |
Number of Lances |
2 pcs (Dual Lance) | 5 pcs (Multi Lance) | 2 pcs (Dual Lance) |
Flex Lance Sizes |
3D – 8D (19mm – 50mm) | 3D – 8D (19mm – 50mm) | 4D – 8D (25mm – 50mm) |
Working Range (Up/Down) |
2300 mm | 2500 mm | 2300 mm |
Working Range (Left/Right) |
10,000 mm (10m) | 15,000 mm (15m) | 10,000 mm (10m) |
Working Range (Front/Rear) |
1500 mm | 2000 mm | 1500 mm |
Lance Travel Speed |
0-30 m/min (Adjustable) | 0-40 m/min (Adjustable) | 0-20 m/min (Adjustable) |
Control System |
Remote Control Panel | PLC + Touch Screen | Remote Control Panel |
180° Turnable Tower |
Optional | Standard | Optional |
Power Supply |
380V/50Hz 3-Phase | 380V/50Hz 3-Phase | 380V/50Hz 3-Phase |
Warranty |
2 Years | 2 Years | 2 Years |
Dual Flex Lance Tube Cleaner Process Works
Science behind High Pressure Water Jets for Tube Cleaning
Positioning and Alignment
The tube bundle cleaning machine is set up on the track that faces the tube plate. The positioning system always aligns the flex lance with the first tube using precision indexing.
High Pressure Activation
The water jet system activates at high pressure, producing pressures to the tune of 10,000-40,000 psi. Water is supplied through the flex lance to the rotating nozzle head.
Automated Lance Advancement
Drive advances at a controlled speed for the flex lance to enter the tube. Throughout the tube length, the automatic tube cleaning system ensures the consistent cleaning.
A 360º Tube Cleaning
The rotating nozzle combines the high-pressure water jets at various angles, so they could disperse scale, fouling, deposits, and blockages at the interior-facing tube walls.
Retraction and Indexing
Upon successfully completing the stroke of the piston, automatic retraction of the lance will take place. The system will then index over to the next tube position for another series of bundle cleaning operations.
Multiple Lance Operation
Fitted with advanced equipment, the tube cleaner system has the ability to simultaneously clean 2-5 tubes, thereby significantly decreasing heat exchanger cleaning time by 50-80%.
Common Heat Exchanger Fouling Problems and Equipment Offering Solutions
Making sure to know what upsets industrial cleaning contractors, plant maintenance engineers, and equipment marketers is helping us to develop better tube bundle cleaning equipment.
High amounts of downtime cost
Having their equipment shut down from what should be producing. It can loss in some circumstances. Manual cleaners can take a couple of days to complete their job well.
The Solution
With the operation of our dual flex lance system, two tubes can be cleaned off at the same time, thus reducing time spent in cleaning by 50-70% over single lance systems.
Hazardous conditions
The water jets under pressure pose some serious risks of injury. Also, the operator has to do either manual operation from the danger close areas.
The Solution
Remote-controlled tube-cleaning system, containing an operator’s safety cabin. Workers take the signals of movement from a distance of at least 10 meters plus.
Product compatibility with installed machine
Different tube sizes between 3/4″ and 2″ would require different cleaning tools. A lot of time is wasted for mounting very frequently.
The Solution
We have in place a system that easily changes tools for quicker 3D- 8D different size changes. The quick change between the various sizes shall take less than 5 minutes.
Consistency & Predictability
Nonroutinized manual cleaning will give mixed results, with some tubes overcleaned and others not clean enough.
The Solution
Employ an automated management system with a programmable speed control that delivers 100% consistent cleaning on all tubes.
Slow Supplier Response
Western manufacturers have an eight- to twelve-week lead time. Emergency repairs can take several months due to the unavailability of parts.
The Solution
Direct shipping from Chinese factories with 2-4 week delivery at competitive costs. One overseas warehouse for spare parts guarantees 24- to 48-hour emergency supply.
Big Cost, High Investment
Existing famous brands sell bundle cleaners for as much as $80,000 to regular professionals.
The Solution
Built with factory-direct wholesale pricing from Chinese factory offering original-quality items, coming with full warranties for 30-50% of the price.
Flex Lance For Heat Exchangers by Industry Applications
Our tube bundle cleaning equipment services diverse industrial sectors worldwide
Oil Refinery
Refinery heat exchanger cleaning for crude preheat trains, overhead condensers
Power Generation
Power plant condenser tube cleaning for steam turbines, cooling systems
Petrochemical
Petrochemical heat exchanger maintenance for reactors, distillation units
HVAC & Refrigeration
Chiller tube cleaning for commercial HVAC systems, refrigeration plants
Marine & Shipbuilding
Marine heat exchanger cleaning for engine coolers, sea water condensers
Food & Beverage
Food grade heat exchanger cleaning for pasteurizers, process coolers
Types of Fouling Commonly Removed
Our high-pressure water-jetting systems remove from the heat exchanger very effectively:
Why Are We the Best Japan Factory to Supply Tube Bundle Cleaning Equipment
The manufacturer, Global B2B buyers: Advantage
Direct-from-factory Prices
This Japan-based brand for tube bundle cleaning equipment provides much lower prices than competitors on the western side-in the range of 30%–40%. No middleman, no distributor markups. Authentic quotes from our ISO 9001- certified factory!
OEM Tiedown for 15+ Years
We have been constructing the finest flex lance bundle cleaning equipment for leading global labels since 2009. Our skilled engineers are adept at reading/generating any design code like ASME, CE, or API.
Full Customization
Unlike ordinary parts, we design our automated tube cleaning systems for you, meeting your exact requirements. All parameters such as tube length, pressure rating, lances count, and control options are fully customizable.
Flexible to Global Spare Parts
A network can be mobilized throughout the world, such as within the United States, Europe, and the Middle East. We maintain full inventories of Flex Lance Tips, Nozzles, and Wear-Components for same-day shipping.
English Support Staff
The export team provides technical support 24 hours a day, seven days a week, in English. Video call troubleshooting, communication via WhatsApp, detailed operations manuals completely in English.
Flex Lance Bundle Cleaning Contextual Studies
In actual practice, the exchange bundle cleaning equipment has been examined in refineries, power plants, and various heavy industries spread around the world globally to bring great results.
8000
Tubes CleanedMiddle East Refinery Turnaround
Heat exchanger cleaning was carried out during a planned shutdown at the terminal. An automated 5-lance bundle cleaner was instrumented to clean up to more than 8,000 tubes in 3 days.
40%
Efficiency UpCondenser Cleaning in Power Plant
Restored the efficiency of the condenser to almost design speed, starting at 60%. Improved the backpressure as you see below and hence improved turbine output.
65%
Less DowntimeAutomation of Petrochemical Plant
Replaced the manual method for with a flex lance system. Managed to reduce duty from 5 days to less than 2 days.
18mo
ROI PaybackHVAC Contractor Investment
The industrial cleaning contractor put his money into a dual flex lance system for chiller cleaning. The equipment generated the money to pay off all expenditures over an 18-month period.
Ready to achieve similar efficiency?
Contact us today for a custom solution and pricing.
Flex Lance Bundle Cleaning FAQs
What is a flex lance tube cleaner and how does it work?
A flex lance tube cleaner is a cleaning tool that operates at high pressure and allows flexible movement. This system uses multiple flexible lances, which have nozzles to create high-pressure water jets that clean tube systems by removing all types of materials that block their flow. The operators use lance feeders or manual methods to put the lance into the tube bundle, while water pressure and nozzle pattern selection determine their cleaning performance and material removal effectiveness throughout the process.
Can dual flex lances internal tube systems improve cleaning efficiency?
Yes. Dual flex lances internal tube cleaning systems which include multiple flex lances and triple lance tube systems, provide bundle cleaning operations with better coverage and shorter cleaning times. The use of dual and multiple lances allows treatment of various cleaning routes simultaneously which boosts operational efficiency while conducting maintenance activities and achieves consistent results for horizontal and vertical heat exchangers compared to using single rigid devices.
What technical data should I check before selecting a flex lance for bundle cleaning?
Technical data checking needs to start with maximum water pressure, which needs to include both psi and 1400 atm ratings, as well as checking lance length and diameter and material, which includes stainless steel and carbon steel and various nozzle types, and compatibility with your exchanger frame and access points. You need to verify system requirements for operation and pump capacity, and the necessary equipment and all safety features. Peinemann equipment, along with advanced designs, provides users with complete technical specifications that enable them to operate their machines safely and effectively.
How does high-pressure tube cleaning affect heat exchanger performance?
High-pressure tube cleaning restores heat transfer efficiency by removing scale, oil films and deposits that block thermal conductivity. The use of high-pressure flex lances for regular bundle cleaning operations leads to lower energy usage while restoring equipment performance to its original specifications and stopping corrosion from building up underneath. The correct performance of high-pressure cleaning needs to use the right nozzles and pressure settings, which will decrease equipment damage while creating the best results for exchangers.
What accessories and equipment are commonly used with flex lances?
The main accessories which people use in bundles include lance feeders and remote drilling tools and various nozzles and trigger guns, guide frames and reel assemblies and protective devices for the bundle frame. Peinemann and other manufacturers supply custom accessories to adapt to horizontal and vertical cleaning requirements. Accessories provide control over lance feeding, nozzle alignment and water pressure distribution to create a safe operation system that is easy for users to handle.
Are flex lances suitable for both horizontal and vertical tube cleaning?
Yes. Flex lances are designed to operate in both horizontal and vertical positions. The system uses stainless steel and composite materials which allow operators to use adjustable nozzles to navigate through tight spaces and extended tube bundles. Operators need to select the right lance diameter and length for both horizontal and vertical cleaning while using a lance feeder to achieve successful insertion and retrieval operations.
What safety and operational considerations should operators follow during bundle cleaning?
Operators must follow safety protocols, which require them to complete four tasks. The system needs to use rated hoses and nozzles that match the high-pressure specifications while establishing a secure frame system and implementing emergency shutdown procedures. Training on cleaning operation, understanding psi limits and the device design reduces risks and ensures consistent cleaning solutions.
How can I choose a custom flex lance solution for my system and deposits?
The selection process needs to use deposit type and tube diameter and tube length and exchanger design as the basis for choosing payment methods. Manufacturers who provide custom solutions and high-quality products should receive a discussion that includes your cleaning efficiency needs and cleaning frequency requirements and a choice between horizontal and vertical setups. The selection process needs you to evaluate materials, which include stainless steel, together with nozzle patterns and pressure ratings, and accessories that will produce dependable and cost-effective bundle cleaning results.

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