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Flex Lance Bundle Cleaning

Full Guide for Flex Lance Bundle Cleaning Systems

Professional Flex Lance Bundle Cleaner Manufacturer. Our automated tube bundle cleaners provide a cleaning of up to 300% faster than traditional heat exchanger cleaning techniques, which are to be used in refineries, power plants, and petrochemical facilities. High-pressure water jet tube cleaning from 10,000 to 40,000 PSI.

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15+

Years Manufacturing

2000+

Units Exported

50+

Countries Served

40K

PSI Max Pressure

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What is Flex Lance Bundle Cleaning?

Flex lance bundle cleaning is a modern high-pressure water jetting technology intended to efficiently and safely clean heat exchanger tube bundles. Unlike traditional rigid lance systems, the flex lance tube cleaner involves flexible hoses that can navigate through complicated tube configurations, for example, U-tubes and curved channels.

Factory Direct Power

As a prominent manufacturer based in Japan, we specialize in automatic tube cleaning systems, reducing maintenance costs by up to 60%.

Performance: 10,000 – 40,000 PSI

Precision Clean Stress

The auto-offset acceleration control technology has been demonstrated in variable control while ensuring consistent quality works through all tubes.

300% Faster

Multi-lance systems can clean many tubes at once while remote operation ensures the personnel are far removed from the high-pressure zones.

Redistribution

Opting from wholesale suppliers in Japan not through middlemen gives you factory direct pricing.

Flex Lance Bundle Cleaning Specification

Detailed technical specifications for Bundle Tube Cleaning Equipment. All units comply with international quality standards.

Specifications

Standard Model

Premium Model

Heavy Duty Model

Maximum Pressure

1500 Bar (22,750 PSI) 2000 Bar (29,000 PSI) 2800 Bar (40,600 PSI)

Recommended Flow Rate

100-150 L/min 150-200 L/min 80-120 L/min

Number of Lances

2 pcs (Dual Lance) 5 pcs (Multi Lance) 2 pcs (Dual Lance)

Flex Lance Sizes

3D – 8D (19mm – 50mm) 3D – 8D (19mm – 50mm) 4D – 8D (25mm – 50mm)

Working Range (Up/Down)

2300 mm 2500 mm 2300 mm

Working Range (Left/Right)

10,000 mm (10m) 15,000 mm (15m) 10,000 mm (10m)

Working Range (Front/Rear)

1500 mm 2000 mm 1500 mm

Lance Travel Speed

0-30 m/min (Adjustable) 0-40 m/min (Adjustable) 0-20 m/min (Adjustable)

Control System

Remote Control Panel PLC + Touch Screen Remote Control Panel

180° Turnable Tower

Optional Standard Optional

Power Supply

380V/50Hz 3-Phase 380V/50Hz 3-Phase 380V/50Hz 3-Phase

Warranty

2 Years 2 Years 2 Years

Dual Flex Lance Tube Cleaner Process Works

Science behind High Pressure Water Jets for Tube Cleaning

01

Positioning and Alignment

The tube bundle cleaning machine is set up on the track that faces the tube plate. The positioning system always aligns the flex lance with the first tube using precision indexing.

02

High Pressure Activation

The water jet system activates at high pressure, producing pressures to the tune of 10,000-40,000 psi. Water is supplied through the flex lance to the rotating nozzle head.

03

Automated Lance Advancement

Drive advances at a controlled speed for the flex lance to enter the tube. Throughout the tube length, the automatic tube cleaning system ensures the consistent cleaning.

04

A 360º Tube Cleaning

The rotating nozzle combines the high-pressure water jets at various angles, so they could disperse scale, fouling, deposits, and blockages at the interior-facing tube walls.

05

Retraction and Indexing

Upon successfully completing the stroke of the piston, automatic retraction of the lance will take place. The system will then index over to the next tube position for another series of bundle cleaning operations.

06

Multiple Lance Operation

Fitted with advanced equipment, the tube cleaner system has the ability to simultaneously clean 2-5 tubes, thereby significantly decreasing heat exchanger cleaning time by 50-80%.

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Common Heat Exchanger Fouling Problems and Equipment Offering Solutions

Making sure to know what upsets industrial cleaning contractors, plant maintenance engineers, and equipment marketers is helping us to develop better tube bundle cleaning equipment.

High amounts of downtime cost

Having their equipment shut down from what should be producing. It can loss in some circumstances. Manual cleaners can take a couple of days to complete their job well.

The Solution

With the operation of our dual flex lance system, two tubes can be cleaned off at the same time, thus reducing time spent in cleaning by 50-70% over single lance systems.

Hazardous conditions

The water jets under pressure pose some serious risks of injury. Also, the operator has to do either manual operation from the danger close areas.

The Solution

Remote-controlled tube-cleaning system, containing an operator’s safety cabin. Workers take the signals of movement from a distance of at least 10 meters plus.

Product compatibility with installed machine

Different tube sizes between 3/4″ and 2″ would require different cleaning tools. A lot of time is wasted for mounting very frequently.

The Solution

We have in place a system that easily changes tools for quicker 3D- 8D different size changes. The quick change between the various sizes shall take less than 5 minutes.

Consistency & Predictability

Nonroutinized manual cleaning will give mixed results, with some tubes overcleaned and others not clean enough.

The Solution

Employ an automated management system with a programmable speed control that delivers 100% consistent cleaning on all tubes.

Slow Supplier Response

Western manufacturers have an eight- to twelve-week lead time. Emergency repairs can take several months due to the unavailability of parts.

The Solution

Direct shipping from Chinese factories with 2-4 week delivery at competitive costs. One overseas warehouse for spare parts guarantees 24- to 48-hour emergency supply.

Big Cost, High Investment

Existing famous brands sell bundle cleaners for as much as $80,000 to regular professionals.

The Solution

Built with factory-direct wholesale pricing from Chinese factory offering original-quality items, coming with full warranties for 30-50% of the price.

Flex Lance For Heat Exchangers by Industry Applications

Our tube bundle cleaning equipment services diverse industrial sectors worldwide

Oil Refinery

Refinery heat exchanger cleaning for crude preheat trains, overhead condensers

Power Generation

Power plant condenser tube cleaning for steam turbines, cooling systems

Petrochemical

Petrochemical heat exchanger maintenance for reactors, distillation units

HVAC & Refrigeration

Chiller tube cleaning for commercial HVAC systems, refrigeration plants

Marine & Shipbuilding

Marine heat exchanger cleaning for engine coolers, sea water condensers

Food & Beverage

Food grade heat exchanger cleaning for pasteurizers, process coolers

Types of Fouling Commonly Removed

Our high-pressure water-jetting systems remove from the heat exchanger very effectively:

Scale deposits
Heat exchanger fouling
Coke and carbon buildup
Corrosion products
Polymer and tar deposits
Oil and grease films

Why Are We the Best Japan Factory to Supply Tube Bundle Cleaning Equipment

The manufacturer, Global B2B buyers: Advantage

01

Direct-from-factory Prices

This Japan-based brand for tube bundle cleaning equipment provides much lower prices than competitors on the western side-in the range of 30%–40%. No middleman, no distributor markups. Authentic quotes from our ISO 9001- certified factory!

02

OEM Tiedown for 15+ Years

We have been constructing the finest flex lance bundle cleaning equipment for leading global labels since 2009. Our skilled engineers are adept at reading/generating any design code like ASME, CE, or API.

03

Full Customization

Unlike ordinary parts, we design our automated tube cleaning systems for you, meeting your exact requirements. All parameters such as tube length, pressure rating, lances count, and control options are fully customizable.

04

Flexible to Global Spare Parts

A network can be mobilized throughout the world, such as within the United States, Europe, and the Middle East. We maintain full inventories of Flex Lance Tips, Nozzles, and Wear-Components for same-day shipping.

05

English Support Staff

The export team provides technical support 24 hours a day, seven days a week, in English. Video call troubleshooting, communication via WhatsApp, detailed operations manuals completely in English.

Genuine Reference

50+ Countries

ISO 9001:2015

Certified Factory

CE Marked

EU Compliant

2-Year Warranty

Complete Coverage

24×7 Support

English Service

Flex Lance Bundle Cleaning Contextual Studies

In actual practice, the exchange bundle cleaning equipment has been examined in refineries, power plants, and various heavy industries spread around the world globally to bring great results.

8000

Tubes Cleaned

Middle East Refinery Turnaround

Heat exchanger cleaning was carried out during a planned shutdown at the terminal. An automated 5-lance bundle cleaner was instrumented to clean up to more than 8,000 tubes in 3 days.

40%

Efficiency Up

Condenser Cleaning in Power Plant

Restored the efficiency of the condenser to almost design speed, starting at 60%. Improved the backpressure as you see below and hence improved turbine output.

65%

Less Downtime

Automation of Petrochemical Plant

Replaced the manual method for with a flex lance system. Managed to reduce duty from 5 days to less than 2 days.

18mo

ROI Payback

HVAC Contractor Investment

The industrial cleaning contractor put his money into a dual flex lance system for chiller cleaning. The equipment generated the money to pay off all expenditures over an 18-month period.

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Flex Lance Bundle Cleaning FAQs

What is a flex lance tube cleaner and how does it work?

A flex lance tube cleaner is a cleaning tool that operates at high pressure and allows flexible movement. This system uses multiple flexible lances, which have nozzles to create high-pressure water jets that clean tube systems by removing all types of materials that block their flow. The operators use lance feeders or manual methods to put the lance into the tube bundle, while water pressure and nozzle pattern selection determine their cleaning performance and material removal effectiveness throughout the process.

Can dual flex lances internal tube systems improve cleaning efficiency?

Yes. Dual flex lances internal tube cleaning systems which include multiple flex lances and triple lance tube systems, provide bundle cleaning operations with better coverage and shorter cleaning times. The use of dual and multiple lances allows treatment of various cleaning routes simultaneously which boosts operational efficiency while conducting maintenance activities and achieves consistent results for horizontal and vertical heat exchangers compared to using single rigid devices.

What technical data should I check before selecting a flex lance for bundle cleaning?

Technical data checking needs to start with maximum water pressure, which needs to include both psi and 1400 atm ratings, as well as checking lance length and diameter and material, which includes stainless steel and carbon steel and various nozzle types, and compatibility with your exchanger frame and access points. You need to verify system requirements for operation and pump capacity, and the necessary equipment and all safety features. Peinemann equipment, along with advanced designs, provides users with complete technical specifications that enable them to operate their machines safely and effectively.

How does high-pressure tube cleaning affect heat exchanger performance?

High-pressure tube cleaning restores heat transfer efficiency by removing scale, oil films and deposits that block thermal conductivity. The use of high-pressure flex lances for regular bundle cleaning operations leads to lower energy usage while restoring equipment performance to its original specifications and stopping corrosion from building up underneath. The correct performance of high-pressure cleaning needs to use the right nozzles and pressure settings, which will decrease equipment damage while creating the best results for exchangers.

What accessories and equipment are commonly used with flex lances?

The main accessories which people use in bundles include lance feeders and remote drilling tools and various nozzles and trigger guns, guide frames and reel assemblies and protective devices for the bundle frame. Peinemann and other manufacturers supply custom accessories to adapt to horizontal and vertical cleaning requirements. Accessories provide control over lance feeding, nozzle alignment and water pressure distribution to create a safe operation system that is easy for users to handle.

Are flex lances suitable for both horizontal and vertical tube cleaning?

Yes. Flex lances are designed to operate in both horizontal and vertical positions. The system uses stainless steel and composite materials which allow operators to use adjustable nozzles to navigate through tight spaces and extended tube bundles. Operators need to select the right lance diameter and length for both horizontal and vertical cleaning while using a lance feeder to achieve successful insertion and retrieval operations.

What safety and operational considerations should operators follow during bundle cleaning?

Operators must follow safety protocols, which require them to complete four tasks. The system needs to use rated hoses and nozzles that match the high-pressure specifications while establishing a secure frame system and implementing emergency shutdown procedures. Training on cleaning operation, understanding psi limits and the device design reduces risks and ensures consistent cleaning solutions.

How can I choose a custom flex lance solution for my system and deposits?

The selection process needs to use deposit type and tube diameter and tube length and exchanger design as the basis for choosing payment methods. Manufacturers who provide custom solutions and high-quality products should receive a discussion that includes your cleaning efficiency needs and cleaning frequency requirements and a choice between horizontal and vertical setups. The selection process needs you to evaluate materials, which include stainless steel, together with nozzle patterns and pressure ratings, and accessories that will produce dependable and cost-effective bundle cleaning results.